From design, production to after-sales service, the comprehensive and complete integration brings customers high quality service and products.
Fully automated production management with efficient control over the quality is substantially increasing its stability and capacity.
Through the self-designed shopfloor control systems, it greatly contributes to the records in a timely manner and strengthens the process planning and scheduling management.
The sound quality control all comes from the rigorous screening of components, comprehensive product quality verification to the field control for terminal service which definitely satisfies customers’ needs.
Upon income of raw materials, IQC will conduct material validation based on the RD's approval sheet to ensure the material quality. The warehouse controller will according to the category to store in different warehouses, while some humidity sensitive parts will always be kept in a temperature and humidity controlled warehouse, and ESD protection is necessary for electrical components.
SMT(Surface Mount Technology) is a critical process for system boards. Our SMT lines run for 24 hours with high speed mounting. In order to control the SMT quality, the SMT team dedicates to improve the process, such as cuts in stencil clean machine, solder paste thickness measurement, and on line AOI(Automatic Optical Inspection) to achieve our high quality standard.
For Input & Output connector reliability, we keep the DIP(Dual In-line Package) type components to replace SMT type components with an entire DIP process that is Lead Free for RoHS compliance.
All PCBAs whether Mother Boards or Daughter Boards have to be 100% tested. All peripherals are plugged to the Boards for an entire functional test.
Sub-Ass’y is system pre-assembly from component to module. Customized products can also be set up in this process.
The system is initially assembled by different modules, all key parts are linked together with the serial numbers. By doing so, customers can easily trace the configuration by providing key parts’ serial numbers. The free flow ass’y line is also designed for efficient system movement.
In order to screen weak components in the system, we set up a burn-in-room for system aging test, all systems must run bun in at Min. 37± 2℃, there is a diagnostic program continuously running during aging test to provide the system loading.
The System test confirms functionality of all systems before packing. We’ve created appropriate programs to ensure quality in all functions of systems. All defective systems are screened at system test then re-run after repair.
The operator will check the cosmetic and clean it before put into a plastic bag. There is also an auto packing machine to help carton tapping on each packing line.
The system will be transferred to the warehouse after packing where the warehouse controller will shrink wrap with the pallet to await shipping.